Aquafil Launches Demo Plant for Nylon Fiber Separation in Slovenia
- The project began in 2013 with a joint research project with Georgia Tech University.
- A new patent was published in 2022 after improved technology was developed.
- The nylon recovered will be processed into regenerated nylon at the ECONYL\u00ae plant.
- The goal is to optimize the process for a future large-scale industrial plant.
Introduction
Aquafil has launched a demonstration plant in Slovenia for the chemical separation of elastic fiber from nylon. This innovative technology marks a significant advancement in textile fiber recycling, particularly for blended fabrics.
Research and Development
The project began in 2013 with a collaboration between Aquafil and Georgia Tech University, leading to the filing of an initial patent. Despite initial challenges in industrialization, continuous research efforts resulted in a new patent in 2022, showcasing improved technology ready for semi-industrial testing.
Technological Breakthrough
The demo plant confirms the feasibility of separating elastic fiber from nylon in blended fabrics, addressing a major recycling challenge in composite materials, especially in sportswear and swimwear. This development aims to reduce waste by enabling the recovery of materials previously deemed non-recyclable.
Future Plans
Aquafil's next step is to optimize the process for a future large-scale industrial plant. The company is building a network of strategic stakeholders to ensure a consistent supply of waste materials, supporting a sustainable recycling model.
ECONYL® Regeneration
The nylon recovered through this technology will be processed at the ECONYL® regeneration plant, transforming it into new regenerated nylon for textile applications. This initiative contributes to reducing reliance on virgin resources and minimizing the environmental impact of the textile industry.
