- The new TDI plant in Dormagen will cost EUR 150 million and have a capacity of 300,000 tons per year.
- The plant will replace existing facilities in Dormagen and Brunsbüttel and is scheduled to start in 2014.
- The approval process began in December 2008, with the second phase starting in April 2010.
- The plant will use innovative technology that saves up to 60% energy and 80% solvent compared to conventional plants.
Investment and Capacity
Bayer MaterialScience is investing EUR 150 million in a new TDI (toluene diisocyanate) production plant at Chempark Dormagen. The plant will have a capacity of 300,000 tons per year, replacing existing facilities in Dormagen and Brunsbüttel.
Project Timeline
The approval process for the new plant began in December 2008. The second phase of the project started in April 2010 with a "scoping" hearing involving the Cologne regional government. The plant is scheduled to commence operations in 2014.
Technological Advancements
The new facility will utilize innovative and patented TDI process technology, which offers significant energy and environmental benefits. The process achieves up to 60% energy savings and requires up to 80% less solvent compared to conventional plants.
Site Selection and Infrastructure
Chempark Dormagen was chosen for its availability of raw materials, existing infrastructure, and the ability to meet increased demand for carbon monoxide. The site will also benefit from follow-up investments, enhancing its long-term competitiveness.
Production Experience
TDI has been produced in Dormagen since 1964, and the new plant will build on decades of experience. The innovative process has been tested in a Dormagen pilot plant over the last six years and is also being implemented in a large-scale plant in Caojing, China.
Future Outlook
TDI is a key precursor for polyurethane flexible foams, used in various high-quality comfort products. Bayer MaterialScience expects continued growth in TDI demand and aims to strengthen its competitive position in the global market with this new, efficient production process.
