European Chemical Industry News & Insights

Bayer Completes Major Investment in Germany

At a glance
  • The new TDI plant in Dormagen cost EUR 250 million.
  • Total capital expenditure at Chempark Dormagen exceeds EUR 400 million.
  • The plant was under construction for 30 months.
  • TDI is used in flexible polyurethane foams for products like mattresses and car seats.

Investment and Construction

Bayer MaterialScience has completed a significant investment project in Dormagen, Germany, with the inauguration of a new TDI plant valued at EUR 250 million. Including infrastructure and supplier costs, the total capital expenditure at Chempark Dormagen exceeds EUR 400 million. The plant, which took 30 months to construct, replaces a smaller TDI production unit.

Production and Efficiency

The new facility will serve as Bayer MaterialScience’s European center for TDI production. TDI is a key component in flexible polyurethane foams used in everyday items such as mattresses, car seats, and upholstered furniture. The plant employs advanced gas-phase technology, reducing energy consumption by up to 60% and solvent use by up to 80% compared to conventional plants.

Economic Impact

The project has created 20 new jobs and secured existing upstream and logistics positions. Additionally, it supports thousands of jobs in the TDI production value chain across North Rhine-Westphalia and Germany. Local companies will provide ongoing maintenance, repair, and technical services for the plant.

Local and Regional Significance

The investment underscores the importance of North Rhine-Westphalia as a competitive hub for the chemical industry. The region benefits from highly qualified personnel capable of operating high-tech facilities safely and efficiently. The project also received substantial political support, highlighting the region's commitment to industrial growth and environmental protection.