Borealis Kallo PDH2 Propylene Plant
New construction · Antwerp Beveren, Belgium · Commissioning & Start-up
Project of the week
Borealis' second propane dehydrogenation plant at Kallo has reached mechanical completion, Borouge International reported on 4 November, with start-up now expected in the first half of 2027. That is later than the second half of 2026 that Borealis gave in April, after a build that stopped in 2022 over contractor concerns and a dispute settled in December 2025.
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Second propane dehydrogenation plant at Borealis' Kallo site, now part of Borouge International. It uses Honeywell UOP Oleflex technology to supply propylene to the European polypropylene network, and by-product hydrogen is sold to Air Liquide. An embedded cogeneration unit supplies part of the site's steam and electricity. Construction was halted in July 2022 after contractor human-rights concerns, and the contract with IREM was terminated. Work resumed in October 2022 with Ponticelli as the main mechanical contractor, and the dispute was settled in December 2025. Mechanical completion was reached in 2026, with start-up now expected in H1 2027.
Where it stands
Construction is mechanically complete. Systems are being energized, tested and brought online; feedstock is introduced and performance/acceptance runs are carried out before commercial operation.
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FEED / Pre-FID October 2017 Source: Borealis Advances to FEED Phase for New PDH Plant in Belgium 29 October 2017
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FID / Sanctioned October 2018 Source: Borealis Breaks Ground on New PDH Plant in Belgium 10 September 2019 · Borealis to Build 750,000 Tonne/Year PDH Plant in Belgium 6 October 2018
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Under Construction September 2019 Source: Borealis Breaks Ground on New PDH Plant in Belgium 10 September 2019
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Commissioning & Start-up 2026 Source: Borealis Kallo PDH2 2025 update 3 April 2026 · Borealis PDH2 Project Update: Kallo, Belgium 18 June 2025 · Borouge International raises 2030 capacity target to 13.8 million tonnes 4 November 2026 · hydrocarbonprocessing.com · industrylinqs.com
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Operational / Completed 2027 (estimated) Source: Borouge International raises 2030 capacity target to 13.8 million tonnes 4 November 2026 · Borealis Kallo PDH2 2025 update 3 April 2026 · borealisgroup.com · industrielinqs.nl · industrylinqs.com · made-in.be