USA BioEnergy adopts JM and Honeywell tech for Texas SAF plant

Key highlights
  • The Bon Wier plant will produce 65 million gallons of SAF annually by 2030.
  • The facility will convert one million tons of biomass into transportation fuels.
  • USA BioEnergy has a 20-year offtake agreement with Southwest Airlines for up to 680 million gallons of SPK.
  • The plant will use JM's FT CANS and Honeywell's FT Unicracking technologies.

Project Overview

USA BioEnergy is developing a biorefinery in Bon Wier, Texas, to produce synthetic paraffinic kerosene (SPK) using Johnson Matthey's FT CANS and Honeywell UOP's FT Unicracking technologies. The facility aims to produce 65 million gallons of sustainable aviation fuel (SAF) annually by 2030.

Feedstock and Production

The plant will convert one million tons of biomass, primarily sourced from forest thinnings, into transportation fuels. This approach addresses feedstock availability challenges and supports the decarbonization of air travel.

Technological Integration

In addition to the Fischer Tropsch technologies, Honeywell's Experion® PKS Distributed Control System and safety system will be implemented to ensure optimal performance, reliability, and safety at the facility.

Strategic Partnerships

USA BioEnergy has secured a 20-year offtake agreement with Southwest Airlines for the purchase of up to 680 million gallons of SPK. When blended with fossil jet fuel, this could yield 2.59 billion gallons of SAF, contributing to the International Air Transport Association's emission goals for net zero by 2050.

Source: Johnson Matthey

chemXplore Weekly

The week’s project milestones and project news from the chemical industry, free every Wednesday.

Free. One email a week. Unsubscribe any time.

Related articles

19 February 2026
Carbon Neutral Fuels Chooses Johnson Matthey, Honeywell for UK E-Fuels Project

Project Starling will convert CO2 and water into sustainable aviation fuel, aiming for 25,000 tons annually by 2031, using advanced technologies for significant emissions savings.

17 July 2026
Honeywell Technologies completes acquisition of Johnson Matthey Catalyst Technologies

£1.325bn cash deal expands catalyst portfolio across refining, petrochemicals and renewable fuels; integrates catalyst expertise with automation and digital offerings for end-to-end solutions.

23 February 2026
Honeywell Amends Agreement to Acquire Johnson Matthey's Catalyst Technologies

The acquisition price is adjusted to £1.325 billion, with completion expected by August 2026, pending regulatory approvals. The deal aims to enhance growth and synergies in process technologies.

9 October 2025
Johnson Matthey Catalyst Technologies Sale and Trading Update

Catalyst Technologies sale to Honeywell progresses. Strong group profit expected, cash flow improving. Full-year outlook positive, driven by PGM Services.

16 June 2026
Phelan Green selects Johnson Matthey for eSAF plant in South Africa

Licensing secures HyCOgen and FT CANS technologies for a Saldanha Bay eSAF facility; first phase aims 35,000 t/yr for EU/UK markets, with full build to 140,000 t/yr.