European Chemical Industry News & Insights

Borealis Invests EUR 100M in New HMS PP Line in Germany

At a glance
  • Borealis invests over EUR 100 million in a new HMS PP line in Burghausen, Germany.
  • The new production line is set to start in the second half of 2026.
  • Daploy HMS PP offers foamability, lightweight properties, and mechanical strength.
  • Daploy HMS PP supports recyclable solutions in consumer, automotive, and construction sectors.

Investment and Expansion

Borealis is investing over EUR 100 million to expand its production capacity for High Melt Strength polypropylene (HMS PP) at its Burghausen, Germany facility. This new line is expected to be operational in the second half of 2026 and will triple the company's supply capability for fully recyclable HMS PP. The expansion aims to meet the increasing global demand for high-performance, recyclable foam solutions across various industries.

Product Development

The development of Daploy HMS PP was carried out at Borealis’ Innovation Headquarters in Linz. This innovative polymer offers exceptional foamability, lightweight properties, and mechanical strength. These characteristics contribute to material efficiency and help reduce both costs and CO2 emissions. Daploy HMS PP is suitable for monomaterial solutions, which are easily recyclable at the end of their lifecycle.

Industry Applications

Daploy HMS PP is designed to support the sustainability principles of Reduce, Reuse, and Recycle. In the consumer products sector, it is ideal for applications like reusable coffee cups and food packaging, helping producers comply with EU Packaging and Packaging Waste Regulation. In the automotive industry, it is used for ultra-lightweight foamed components, improving fuel efficiency and reducing emissions. The material also facilitates zero-waste production and end-of-life recycling. In building and construction, Daploy HMS PP replaces heavier materials in insulation and paneling, offering durability, strength, and heat resistance while enhancing sustainability.

Future Opportunities

Visitors to K 2025 will have the chance to explore Daploy HMS PP solutions at the Borealis and Borouge stand, where they can discuss how these materials can help achieve sustainability and performance goals.