Chemical Industry News, Data & Insights

BASF's SYNSPIRE G1-110 Catalyst Boosts Efficiency and Cuts Emissions at Nan Ya Plastics

Key highlights
  • In early 2024, Nan Ya Plastics installed BASF's SYNSPIRE G1-110 catalyst at its 2-Ethylhexanol site.
  • The catalyst reduces annual steam consumption by 40,000 metric tons.
  • It also cuts CO2 emissions by 38,000 metric tons per year.
  • The catalyst reforms methane and CO2 under dryer conditions than standard processes.

Installation and Impact

In early 2024, Nan Ya Plastics Corporation installed BASF's SYNSPIRE G1-110 catalyst at its 2-Ethylhexanol (2-EH) site in Mailiao. This installation has led to a reduction in annual steam consumption by approximately 40,000 metric tons and a decrease in CO2 emissions by 38,000 metric tons per year.

2-Ethylhexanol Production

The 2-EH site is part of Nan Ya's global network, focusing on producing high-performance 2-EH from n-butyraldehyde through processes like condensation, hydrogenation, distillation, and refinement. 2-EH serves as a crucial raw material for various downstream products.

SYNSPIRE G1-110 Catalyst

BASF's SYNSPIRE G1-110 is a cutting-edge catalyst designed to reform methane and CO2 under significantly dryer conditions compared to traditional steam methane reforming processes. It is engineered to maintain peak performance over extended operating cycles due to its resistance to carbon-induced deactivation, allowing for lower steam consumption and high CO2 uptake and conversion rates.

Sustainability Commitment

The efficient operations at the 2-EH site highlight Nan Ya's commitment to reducing greenhouse gas emissions and utilizing sustainable feedstocks. The performance of the SYNSPIRE G1-110 catalyst, combined with BASF's technical expertise, supports customers in achieving their sustainability goals.