BASF Coatings Innovates with Lean Lab in Wuerzburg
- The Lean Lab in Wuerzburg focuses on waterborne basecoats for the European automotive industry.
- The lab saves 25.1 tons of CO₂ annually through optimized material flow and logistics.
- The concept is being introduced at other BASF Coatings sites globally, tailored to local needs.
- The lab meets future EU requirements for raw material classification and occupational safety.
Introduction of Lean Lab
BASF Coatings has launched a new Lean Lab at its Wuerzburg site in Germany, focusing on the development and production of waterborne basecoats for the European automotive industry. This initiative reinforces BASF's commitment to digitalization, occupational safety, efficiency, and sustainability.
Global Rollout and Specialization
The Lean Lab concept is part of a global rollout, with plans to adapt it to other BASF Coatings sites worldwide. The strategy involves clear specialization, dividing work into three areas: process laboratory, product laboratory, and laboratory services, each focusing on specific tasks to enhance efficiency and customer support.
Technological Advancements
Equipped with state-of-the-art IT infrastructure, the lab ensures all processes are digitally recorded and efficiency-oriented. Its central location near production facilitates interdisciplinary collaboration and rapid innovation implementation.
Sustainability and Compliance
The Lean Lab meets future EU requirements for raw material classification and occupational safety. It emphasizes sustainability by optimizing material flow and logistics, resulting in a reduction of 25.1 tons of CO₂ emissions annually. Resource utilization is improved through consumption-based material supply.
Digital Integration
Customized laboratory software and an RFID-based warehouse system ensure transparent processes and automated data collection. The fully digital warehouse management includes raw material ordering, enhancing operational efficiency.
Source: BASF