BASF and ExxonMobil Collaborate on Methane Pyrolysis for Low-Emission Hydrogen

Key highlights
  • A demonstration plant in Baytown, Texas, will produce 2,000 tons of low-emission hydrogen and 6,000 tons of solid carbon annually.
  • Methane pyrolysis uses electricity to convert natural gas into hydrogen and solid carbon without CO2 emissions.
  • The technology requires five times less energy than water electrolysis and doesn't need water.
  • BASF and ExxonMobil aim for commercial readiness of methane pyrolysis technology.
Related project For subscribers
Milestones, plant data, involved companies (owners, investors, licensors, contractors) and news — kept up to date.
BASF Ludwigshafen Methane Pyrolysis Test Plant · Germany
Operational / Completed
2019
2020
2020
2021

Collaboration Overview

BASF and ExxonMobil have partnered to advance methane pyrolysis technology, aiming to deliver efficient, low-emission hydrogen solutions for industrial use. A joint development agreement has been signed to co-develop this technology, with plans to construct a demonstration plant for commercial readiness.

Technological Advantages

Methane pyrolysis uses electricity to convert natural gas or bio-methane into hydrogen and solid carbon, without generating process-related CO2 emissions. This method requires approximately five times less electrical energy than water electrolysis and does not require water, making it a competitive approach to low-emission hydrogen production.

Demonstration Plant

The planned demonstration plant in Baytown, Texas, will produce up to 2,000 tons of low-carbon emission hydrogen and 6,000 tons of solid carbon annually. This facility will serve as a critical step toward validating the technology at scale and advancing its commercial readiness.

Product Applications

The process yields two valuable products: low-emission hydrogen, an important energy carrier and feedstock in the chemical industry, and high-purity solid carbon, which has applications in industries such as steel, aluminum manufacturing, construction, and advanced carbon products like battery materials.

Source: BASF

chemXplore Weekly

The week’s project milestones and project news from the chemical industry, free every Wednesday.

Free. One email a week. Unsubscribe any time.

Related articles

19 August 2026
Sunfire begins SOEC test facility construction at Industrial Park Lausitz

Groundbreaking for a high‑temperature SOEC test plant to validate Sunfire’s next-generation electrolyzers under industrial conditions and accelerate commercial scale-up.

11 May 2026
Sunfire to install SOEC test facility at BASF’s Industriepark Lausitz, Schwarzheide

Test plant will validate high‑temperature SOEC electrolysis under industrial conditions to advance low‑cost green hydrogen deployment for large industrial projects.

16 October 2025
Solvay-Led Group Delivers Energy Transition Report to Brazil for COP30

The report urges clear policies, funding, and tailored strategies to boost energy transition and highlights private sector's role in reducing emissions.

23 April 2025
Calpine and ExxonMobil Sign CO2 Storage Deal

Agreement to store 2M MTA CO2 from Baytown Energy Center, supporting low-carbon power and steam. Part of ExxonMobil's CCS expansion, enhancing energy security and industrial competitiveness.

30 January 2026
Hycamite Hosts Finnish Officials, Highlights Critical Minerals Role

Officials toured Hycamite's facility, learning about its methane-splitting tech for low-carbon hydrogen and graphite, supporting EU supply-chain goals and reducing import dependency.